Startseite/ Industries/ Oil, Gas & Pipelines
Controlled Preparation Systems

Oil, Gas & Pipeline Assets

83% of coating failures start at the surface. Our Controlled Preparation Systems clean and profile steel in one action, with process control built in, giving heavy-duty coatings a documented foundation.

Branchenherausforderungen

Kritische Kontrollpunkte

In oil, gas, and pipeline operations, surface preparation is not a secondary task, it is a critical control point for corrosion protection, safety, and asset longevity.

“Over 83% of coating failures start with flawed surface preparation, we remove the variable.”

Extreme exposure

Moisture, hydrocarbons, saltwater, and temperature extremes.

Mechanical stress

High stress at weld seams, edges, and joints.

Limited access

Difficult access during construction or in-service maintenance.

Safety risk

Premature coating failure leading to safety hazards.

Control, not chance

Prevention-first strategy

Traditional approaches often address corrosion after coating failure has already started. MontiPower enables a prevention-first strategy, ensuring steel surfaces are correctly prepared before coating application, reducing the risk of failure throughout the asset lifecycle.

Rust removal on a metal pipe
Rust removal on a metal pipe
Field joint ready for coatingSaipem HTLP field joints, CabiúnasBristle Blaster® on a pipeline

15 hours a day.
Teamwork.

Rule of thumb:
  • Rustgrade B
  • 1 Bristle Blaster® belt 23 mm
  • 1 hour
  • 1 tool
  • 1 square meter
Gezielte Lösungen

Critical pipeline areas

Weld seams & HAZ

Create a controlled, homogeneous surface profile without damaging the base material, ensuring proper coating adhesion where stress is highest.

Edges & flanges

Achieve consistent preparation on complex geometries that are difficult or impractical to abrasive blast.

In-field maintenance

Prepare steel surfaces on-site without loose abrasives, extensive containment, or shutdowns.

ATEX environments

Operate in explosive atmospheres where traditional blasting is restricted (see ATEX certification below).

Why MontiPower

Branchenvorteile

Surface quality

comparable to abrasive blasting abrasive-blast cleanliness, without the grit.

Environmental

Reduced environmental impact and waste management costs.

HSE & logistics

Improved safety conditions and simplified on-site logistics.

Versatility

Suitable for new build, repair, and maintenance programs.

Proven performance

Trusted in onshore, offshore, and subsea applications.

Asset longevity

Ensures long-term coating performance and integrity.

Öl, Gas & Pipelines field application
Im Feld bewährt

Weltweit auf Projekten vertraut

A hand-held tool reaching a cleanliness comparable to abrasive blasting (SSPC-SP 10/SP 5, NACE No. 2/No. 1) with a 65–85 µm (2.6–3.3 mil) profile, replacing abrasive blast equipment for weld-seam prep, pipeline construction, repair and inspection. In a 2023 Wales & West Utilities field trial, a comparable scope took 45 person-minutes with Bristle Blasting against 260 with grit blasting.

Source: Wales & West Utilities field trial, MontiPower in Action NO. 4 (PDF)

Pipeline operatorsOil & gas producersEPC & inspection contractorsRefinery teams
Zertifiziert für explosionsgefährdete Bereiche

Specify the spark-free option for hazardous zones.

The Bristle Blaster® Pneumatic Ultimate has undergone an independent ignition-hazard analysis and ATEX 2014/34/EU conformity evaluation, so surface preparation can continue in live hazardous areas without hot-work permits for electric tools.

◎ Ex
II 2G Ex h IIA Gb · II 2D Ex h IIIC Db
Kategorie 2, Zone 1 Gas & Zone 21 Staub

Explosionsfähiges Gas, Zone 1, bewertet für Gasgruppe IIA (Benzin, Hexan, Propan), EPL Gb.

Explosionsfähiger Staub, Zone 21, bewertet für Staub-Untergruppe IIIC, EPL Db.

Vollpneumatisch: Druckluftantrieb, keine elektrischen Komponenten, keine elektrische Zündquelle.

Unabhängig bewertet durch Gexcon nach der harmonisierten Normenreihe EN ISO 80079.

EN ISO 80079-36:2016 EN ISO 80079-37:2016 IEC 60079-0 ATEX 2014/34/EU
ATEX certified Bristle Blaster® Pneumatic Ultimate
Gerätegruppe / KategorieII 2G & II 2D
GasatmosphäreZone 1 · IIA · EPL Gb
StaubatmosphäreZone 21 · IIIC · EPL Db
AntriebPneumatisch, keine Elektrik
ZündschutzartenKonstruktive Sicherheit „c“ · Zündquellenüberwachung „b“
BewertungGexcon IHA · rev 02 · 2026
Unabhängig durch physische Prüfungen bei Gexcon verifiziert
EN 80079-36 Annex DKeine elektrostatische Entladung

Die Prüfung auf Büschelentladung ergab keine messbare Entladung, bestanden für die Gasgruppen IIA, IIB und IIC.

ISO 80079-36 · IEC 60079-0Falltest bestanden, Sicherheit erhalten

Acht Stürze bei Umgebungs- und Frosttemperatur, keine Schäden, die die Zündsicherheit des Werkzeugs mindern.

ATEX 2014/34/EUKeine Zündung in explosiven Gaswolken

Betrieb in explosiven Propan-Luft-Atmosphären (Gruppe IIA), ohne beobachtete Zündung.

Markings shown reflect the scope of the independent ATEX conformity evaluation. Confirm the certified marking on the tool nameplate and Declaration of Conformity for your specific configuration before specifying.

BASFEnbridgeConocoPhillipsDowEnBWCarbolineKansai PaintBelzonaSherwin-WilliamsChestertonHempelCanusa-CPSStopaqInternational PaintAkzoNobelPPGLoctiteProtegol (TIB Chemicals)AllterPolykenZingaCovalence3X EngineeringJotunChugoku Marine Paints
Trusted surface technology

Trusted by operators, contractors and inspectors

With decades of experience and patented technology, MontiPower supplies operators, contractors, and inspectors working to ISO, AMPP and SSPC coating and corrosion-protection standards. Our solutions fit cleanly into existing coating systems and inspection regimes, supporting compliance, consistency, and long-term performance.