Robotik & Automatisierung
As assets get larger and safety demands grow, surface preparation must evolve beyond manual methods. Automation delivers consistent, repeatable, documentable prep, improving safety and scaling work efficiently.
Gleichbleibend. Sicher. Prüfbar. Skalierbar.
Manuelle Vorbereitung hängt vom Können des Anwenders ab. Automatisierung macht Ergebnisse wiederholbar und dokumentierbar und unterstützt Qualitätskontrolle, Rückverfolgbarkeit und Compliance.
Repeatability
Uniform surface quality, consistent across every operator and shift.
Safety
Reduced HSE exposure in hazardous and high-risk environments.
Inspection
Documentable, inspectable processes for compliance and traceability.
Scale
Efficient coverage of large or repetitive surfaces.
Grit-free, by design. No loose abrasive, no spent media, no secondary contamination, safer for the people doing the work, and better for the environment around it. Closing Cycles →
Empfohlene LösungHöhe & Überkopf, ohne Gerüst.
Drohnenintegrierte Systeme ermöglichen die ferngesteuerte Oberflächenvorbereitung an Windturbinen, Schiffsrümpfen und Lagertanks, ohne Gerüst oder Seilzugang.
- Risikofreie Höhenarbeiten, kein Gerüst, kein Seilzugang
- Schneller Einsatz & Mobilität über große Strukturen
- Integrierte Sichtprüfung in die Plattform eingebaut
- Präzises Bristle Blasting in der Höhe, das strahlmittelfreie Prinzip, in der Luft
Benannte Systeme, auf validierten Prinzipien gebaut
Die Robotik-Linie von MontiPower® – unter den Marken Prepper® und Aeroblaster® – basiert auf denselben Prinzipien der kontrollierten Interaktion wie die manuellen Systeme.
Prepper® Q4Prepper® Q4 (Quattro)
Semi-automatic, water-driven production machine. Speed, pressure, oscillation and rotation are adjustable for removal and roughness imprint. For decks, walls, H-beams and round surfaces such as pipelines. Dust suction control available.
Mehr erfahren →
Prepper® Q10Prepper® Q10 · Crawling
The Cleantech Prepper® Q10 for crawling operations: programmable, automated preparation with a constant roughness profile, no dust, no loose media. Up to 4x faster than conventional blasting, 1 m² cleaned in 127 seconds, 5 million strikes per minute. Available on request, project-specific.
Mehr erfahren →
Prepper® Q10Prepper® Q10 · Clamped
The Cleantech Prepper® Q10 for clamped operations treats considerably wider surfaces with one machine: programmable roughness with regular peak height and density, an adjustable accelerator bar, and built-in dust collection. Can also be integrated into factory-applied coating processes. Available on request, project-specific.
Mehr erfahren →Wall Crawlers & Walk-Behind Units
MontiPower® surface preparation is also available on magnetic wall crawlers and walk-behind platforms: purpose-built for large flat plate, decks and floors.Get in touch →
Programmable, automated
surface preparation.
- Oscillating brushes deliver uniform surface coverage, without flat spots between peak and valley
- Laser and sensor monitoring with automatic in-process adjustment
- Interchangeable wire brush belts, matched to the job
- Programmable via smart device, repeatable settings every time
- Faster than conventional abrasive blasting for welds and spot repairs
- Built-in dust collection, no loose media to contain
- Low energy consumption, scalable to wider units for higher output
- Recyclable brushes through the MontiPower® Loyalty Program
- Available to rent as well as buy
How Prepper® robotics compares
Automated surface preparation technology for demanding onshore and offshore services.
| Kennwert | Prepper® robotics | Sandblasting | Manual handtool |
|---|---|---|---|
| Mode of operation | Automated | Manual | Manual |
| Cleaning impact | High | High | Low |
| Cleaning speed | High | Fast | Slow |
| Consumables & waste | Low | High | High |
| Reliability / anchor profile precision | High | High | Medium |
| EHS (dust-free) | Yes | No | No |
| Cost to operate | Low | Medium | Medium |
| Power requirements | Low | High | Low |
| Equipment footprint | Small | Large | Small |
| PPE / HSE impact | Low | High | High |
Automation extends, it doesn't replace.
Automation does not replace the Bristle Blaster® or MBX®. It extends the same validated, coating-compatible preparation into applications where scale, risk or quality demand repeatability, with people out of the hazardous zone, and results that pass the same inspection. Manual where it fits, automated where it scales.
Warum Teams auf automatisierte Vorbereitung setzen
Gleichbleibende Oberflächenqualität
Derselbe Standard über jeden Anwender und jede Schicht.
Geringere HSE-Exposition
In gefährlichen Umgebungen.
Höhere Produktivität
Mehr Fläche, schneller.
Skalierbare Lösungen
Für große oder repetitive Flächen, mit Ergebnissen, die dieselbe Prüfung bestehen.
What's coming next
Robotic systems
Fully autonomous surface preparation units.
Remote controlled units
Precision control from safe distances.
Inspection & monitoring
Real-time data for lifecycle performance.
Two worlds
come together.
Sprechen wir über Automatisierung.
Auf bewährten Prinzipien aufgebaut.
Tell us your asset, environment and volume, a specialist will recommend the right automated or robotic approach.