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Controlled Preparation Systems

Oil, Gas & Pipeline Assets

83% of coating failures start at the surface. Our Controlled Preparation Systems clean and profile steel in one action, with process control built in, giving heavy-duty coatings a documented foundation.

Retos del sector

Puntos críticos de control

In oil, gas, and pipeline operations, surface preparation is not a secondary task, it is a critical control point for corrosion protection, safety, and asset longevity.

“Over 83% of coating failures start with flawed surface preparation, we remove the variable.”

Extreme exposure

Moisture, hydrocarbons, saltwater, and temperature extremes.

Mechanical stress

High stress at weld seams, edges, and joints.

Limited access

Difficult access during construction or in-service maintenance.

Safety risk

Premature coating failure leading to safety hazards.

Control, not chance

Prevention-first strategy

Traditional approaches often address corrosion after coating failure has already started. MontiPower enables a prevention-first strategy, ensuring steel surfaces are correctly prepared before coating application, reducing the risk of failure throughout the asset lifecycle.

Rust removal on a metal pipe
Rust removal on a metal pipe
Field joint ready for coatingSaipem HTLP field joints, CabiúnasBristle Blaster® on a pipeline

15 hours a day.
Teamwork.

Rule of thumb:
  • Rustgrade B
  • 1 Bristle Blaster® belt 23 mm
  • 1 hour
  • 1 tool
  • 1 square meter
Soluciones específicas

Critical pipeline areas

Weld seams & HAZ

Create a controlled, homogeneous surface profile without damaging the base material, ensuring proper coating adhesion where stress is highest.

Edges & flanges

Achieve consistent preparation on complex geometries that are difficult or impractical to abrasive blast.

In-field maintenance

Prepare steel surfaces on-site without loose abrasives, extensive containment, or shutdowns.

ATEX environments

Operate in explosive atmospheres where traditional blasting is restricted (see ATEX certification below).

Why MontiPower

Ventajas para el sector

Surface quality

comparable to abrasive blasting abrasive-blast cleanliness, without the grit.

Environmental

Reduced environmental impact and waste management costs.

HSE & logistics

Improved safety conditions and simplified on-site logistics.

Versatility

Suitable for new build, repair, and maintenance programs.

Proven performance

Trusted in onshore, offshore, and subsea applications.

Asset longevity

Ensures long-term coating performance and integrity.

Petróleo, Gas y Ductos field application
Probado en el campo

Con la confianza de proyectos en todo el mundo

A hand-held tool reaching a cleanliness comparable to abrasive blasting (SSPC-SP 10/SP 5, NACE No. 2/No. 1) with a 65–85 µm (2.6–3.3 mil) profile, replacing abrasive blast equipment for weld-seam prep, pipeline construction, repair and inspection. In a 2023 Wales & West Utilities field trial, a comparable scope took 45 person-minutes with Bristle Blasting against 260 with grit blasting.

Source: Wales & West Utilities field trial, MontiPower in Action NO. 4 (PDF)

Pipeline operatorsOil & gas producersEPC & inspection contractorsRefinery teams
Certificado para atmósferas explosivas

Specify the spark-free option for hazardous zones.

The Bristle Blaster® Pneumatic Ultimate has undergone an independent ignition-hazard analysis and ATEX 2014/34/EU conformity evaluation, so surface preparation can continue in live hazardous areas without hot-work permits for electric tools.

◎ Ex
II 2G Ex h IIA Gb · II 2D Ex h IIIC Db
Categoría 2, zona 1 gas & zona 21 polvo

Gas explosivo de zona 1, evaluado para el grupo de gases IIA (gasolina, hexano, propano), EPL Gb.

Polvo explosivo de zona 21, evaluado para el subgrupo de polvo IIIC, EPL Db.

Totalmente neumático: accionamiento por aire comprimido, sin componentes eléctricos, sin fuente de ignición eléctrica.

Evaluado de forma independiente por Gexcon conforme a la serie armonizada EN ISO 80079.

EN ISO 80079-36:2016 EN ISO 80079-37:2016 IEC 60079-0 ATEX 2014/34/EU
ATEX certified Bristle Blaster® Pneumatic Ultimate
Grupo / categoría de equipoII 2G & II 2D
Atmósfera de gasZone 1 · IIA · EPL Gb
Atmósfera de polvoZone 21 · IIIC · EPL Db
AccionamientoNeumático, sin electricidad
Tipos de protecciónSeguridad constructiva “c” · control de ignición “b”
EvaluaciónGexcon IHA · rev 02 · 2026
Verificado de forma independiente mediante ensayos físicos en Gexcon
EN 80079-36 Annex DCero descarga electrostática

El ensayo de descarga en penacho no registró ninguna descarga medible, superado para los grupos de gas IIA, IIB y IIC.

ISO 80079-36 · IEC 60079-0Superó el ensayo de caída, seguridad conservada

Ocho caídas en condiciones ambientales y de congelación, sin daños que reduzcan la seguridad de ignición de la herramienta.

ATEX 2014/34/EUSin ignición en nubes de gas activas

Operada dentro de atmósferas explosivas de propano-aire (grupo IIA) sin ignición observada.

Markings shown reflect the scope of the independent ATEX conformity evaluation. Confirm the certified marking on the tool nameplate and Declaration of Conformity for your specific configuration before specifying.

BASFEnbridgeConocoPhillipsDowEnBWCarbolineKansai PaintBelzonaSherwin-WilliamsChestertonHempelCanusa-CPSStopaqInternational PaintAkzoNobelPPGLoctiteProtegol (TIB Chemicals)AllterPolykenZingaCovalence3X EngineeringJotunChugoku Marine Paints
Trusted surface technology

Trusted by operators, contractors and inspectors

With decades of experience and patented technology, MontiPower supplies operators, contractors, and inspectors working to ISO, AMPP and SSPC coating and corrosion-protection standards. Our solutions fit cleanly into existing coating systems and inspection regimes, supporting compliance, consistency, and long-term performance.