Robótica y automatización
As assets get larger and safety demands grow, surface preparation must evolve beyond manual methods. Automation delivers consistent, repeatable, documentable prep, improving safety and scaling work efficiently.
Uniforme. Segura. Inspeccionable. Escalable.
La preparación manual depende de la habilidad del operario. La automatización hace los resultados repetibles y documentables, apoyando el control de calidad, la trazabilidad y el cumplimiento.
Repeatability
Uniform surface quality, consistent across every operator and shift.
Safety
Reduced HSE exposure in hazardous and high-risk environments.
Inspection
Documentable, inspectable processes for compliance and traceability.
Scale
Efficient coverage of large or repetitive surfaces.
Grit-free, by design. No loose abrasive, no spent media, no secondary contamination, safer for the people doing the work, and better for the environment around it. Closing Cycles →
Solución destacadaAltura y trabajo elevado, sin andamios.
Los sistemas integrados en drones permiten la preparación remota de superficies en aerogeneradores, cascos de barco y tanques de almacenamiento, sin andamios ni acceso por cuerda.
- Operaciones en altura sin riesgo, sin andamios, sin acceso por cuerda
- Despliegue rápido y movilidad por grandes estructuras
- Inspección visual integrada en la plataforma
- Bristle blasting preciso en altura, el principio sin abrasivo, en el aire
Sistemas con nombre, construidos sobre principios validados
La línea de robótica de MontiPower®, bajo las marcas Prepper® y Aeroblaster®, se basa en los mismos principios de interacción controlada que los sistemas manuales.
Prepper® Q4Prepper® Q4 (Quattro)
Semi-automatic, water-driven production machine. Speed, pressure, oscillation and rotation are adjustable for removal and roughness imprint. For decks, walls, H-beams and round surfaces such as pipelines. Dust suction control available.
Más información →
Prepper® Q10Prepper® Q10 · Crawling
The Cleantech Prepper® Q10 for crawling operations: programmable, automated preparation with a constant roughness profile, no dust, no loose media. Up to 4x faster than conventional blasting, 1 m² cleaned in 127 seconds, 5 million strikes per minute. Available on request, project-specific.
Más información →
Prepper® Q10Prepper® Q10 · Clamped
The Cleantech Prepper® Q10 for clamped operations treats considerably wider surfaces with one machine: programmable roughness with regular peak height and density, an adjustable accelerator bar, and built-in dust collection. Can also be integrated into factory-applied coating processes. Available on request, project-specific.
Más información →Wall Crawlers & Walk-Behind Units
MontiPower® surface preparation is also available on magnetic wall crawlers and walk-behind platforms: purpose-built for large flat plate, decks and floors.Get in touch →
Programmable, automated
surface preparation.
- Oscillating brushes deliver uniform surface coverage, without flat spots between peak and valley
- Laser and sensor monitoring with automatic in-process adjustment
- Interchangeable wire brush belts, matched to the job
- Programmable via smart device, repeatable settings every time
- Faster than conventional abrasive blasting for welds and spot repairs
- Built-in dust collection, no loose media to contain
- Low energy consumption, scalable to wider units for higher output
- Recyclable brushes through the MontiPower® Loyalty Program
- Available to rent as well as buy
How Prepper® robotics compares
Automated surface preparation technology for demanding onshore and offshore services.
| Métrica | Prepper® robotics | Sandblasting | Manual handtool |
|---|---|---|---|
| Mode of operation | Automated | Manual | Manual |
| Cleaning impact | High | High | Low |
| Cleaning speed | High | Fast | Slow |
| Consumables & waste | Low | High | High |
| Reliability / anchor profile precision | High | High | Medium |
| EHS (dust-free) | Yes | No | No |
| Cost to operate | Low | Medium | Medium |
| Power requirements | Low | High | Low |
| Equipment footprint | Small | Large | Small |
| PPE / HSE impact | Low | High | High |
Automation extends, it doesn't replace.
Automation does not replace the Bristle Blaster® or MBX®. It extends the same validated, coating-compatible preparation into applications where scale, risk or quality demand repeatability, with people out of the hazardous zone, and results that pass the same inspection. Manual where it fits, automated where it scales.
Por qué los equipos eligen la preparación automatizada
Calidad de superficie uniforme
El mismo estándar en cada operario y turno.
Menor exposición HSE
En entornos peligrosos.
Mayor productividad
Más cobertura, más rápido.
Soluciones escalables
Para superficies grandes o repetitivas, con resultados que pasan la misma inspección.
What's coming next
Robotic systems
Fully autonomous surface preparation units.
Remote controlled units
Precision control from safe distances.
Inspection & monitoring
Real-time data for lifecycle performance.
Two worlds
come together.
Hablemos de automatización.
Basada en principios probados.
Tell us your asset, environment and volume, a specialist will recommend the right automated or robotic approach.