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Controlled Preparation Systems

Marine & Offshore Assets

Saltwater, swell and constant exposure leave little tolerance for coating failure. Our Controlled Preparation Systems give the operator control, cleaning and profiling steel to a documented, repeatable standard on hulls, decks, platforms and subsea structures.

Extreme environments

The marine challenge

Marine and offshore steel structures are continuously exposed to saltwater, spray, and high humidity. When surface preparation is rushed or inconsistent, coatings fail prematurely, leading to corrosion, rework, and costly downtime.

“In the most aggressive environments, an uncontrolled process is an unacceptable risk to asset integrity.”

Saltwater & humidity

Continuous exposure to corrosive spray and high humidity levels.

UV & temperature

Extreme fluctuations and radiation accelerating coating breakdown.

Mechanical wear

Constant impact and abrasion from operational use and sea conditions.

Tight schedules

Limited drydock windows and the pressure for rapid turnaround.

Control in harsh conditions

Preventive protection

Traditional maintenance often focuses on repairing visible damage after coatings fail. MontiPower supports a preventive strategy, ensuring steel surfaces are properly prepared before coating application, even under challenging conditions. Below the waterline, the Bristle Blaster® Subsea continues the same principle.

Offshore corrosion protection
Offshore corrosion protection
Bristle Blaster® on boardBristle Blaster® SubseaBristle Blaster® on harbor piles
Soluciones específicas

Critical marine areas

Hulls, decks & ballast

Create a controlled, homogeneous surface profile to support long-term coating adhesion under constant exposure.

Weld seams & edges

Prepare difficult-to-access areas reliably, without damaging the substrate or relying on loose abrasives.

Drydock maintenance

Enable efficient surface preparation during short windows, with reduced containment and cleanup requirements.

Sensitive zones

Operate with minimal dust and waste, supporting compliance in ports, shipyards, and offshore locations.

Why MontiPower

Marine benefits

Grit-free quality

Surface quality comparable to abrasive blasting, without the mess of loose grit.

Reliable adhesion

Consistent surface profile ensures long-term coating performance.

Eco-compliance

Reduced environmental impact and waste, ideal for ports and shipyards.

Crew safety

Improved HSE conditions for maintenance crews and operators.

Fast turnaround

Accelerate drydock and maintenance schedules with efficient tooling.

Proven durability

Decades of performance in the most corrosive offshore environments.

No grit. No loose media.
Closed-cycle dust capture.

Naval y Offshore field application
Proven in the field

Trusted on projects worldwide

At just 1.2 kg (2.6 lb), the Bristle Blaster® Pneumatic is ideal for offshore platforms, floating production vessels and wind-turbine structures. ABS Type Approved for shipbuilding, including ballast water tanks.

Naval fleets & coast guardsCommercial shipyardsOffshore platform operatorsClassification societies
Subsea

Offshore corrosion protection, underwater

The Bristle Blaster® Subsea preparing steel below the waterline.

Video
Certified for explosive atmospheres

Certified for explosive atmospheres at sea.

The Bristle Blaster® Pneumatic Ultimate has undergone an independent ignition-hazard analysis and ATEX 2014/34/EU conformity evaluation, so surface preparation can continue in live hazardous areas without hot-work permits for electric tools.

◎ Ex
II 2G Ex h IIA Gb · II 2D Ex h IIIC Db
Category 2, zone 1 gas & zone 21 dust

Gas explosivo de zona 1, evaluado para el grupo de gases IIA (gasolina, hexano, propano), EPL Gb.

Polvo explosivo de zona 21, evaluado para el subgrupo de polvo IIIC, EPL Db.

Totalmente neumático: accionamiento por aire comprimido, sin componentes eléctricos, sin fuente de ignición eléctrica.

Evaluado de forma independiente por Gexcon conforme a la serie armonizada EN ISO 80079.

EN ISO 80079-36:2016 EN ISO 80079-37:2016 IEC 60079-0 ATEX 2014/34/EU
ATEX certified Bristle Blaster® Pneumatic Ultimate
Grupo / categoría de equipoII 2G & II 2D
Atmósfera de gasZone 1 · IIA · EPL Gb
Atmósfera de polvoZone 21 · IIIC · EPL Db
AccionamientoNeumático, sin electricidad
Tipos de protecciónSeguridad constructiva “c” · control de ignición “b”
EvaluaciónGexcon IHA · rev 02 · 2026
Independently verified by physical testing at Gexcon
EN 80079-36 Annex DZero electrostatic discharge

Brush-discharge testing recorded no measurable discharge — passed for gas groups IIA, IIB and IIC.

ISO 80079-36 · IEC 60079-0Drop-tested, safety retained

Eight drops in ambient and frozen condition — no damage that reduces the tool’s ignition safety.

ATEX 2014/34/EUNo ignition in live gas clouds

Operated inside explosive propane-air atmospheres (group IIA) with no ignition observed.

Markings shown reflect the scope of the independent ATEX conformity evaluation. Confirm the certified marking on the tool nameplate and Declaration of Conformity for your specific configuration before specifying.

References
BASFEnbridgeConocoPhillipsDowEnBWCarbolineKansai PaintBelzonaSherwin-WilliamsChestertonHempelCanusa-CPSStopaqInternational PaintAkzoNobelPPGLoctiteProtegol (TIB Chemicals)AllterPolykenZingaCovalence3X EngineeringJotunChugoku Marine Paints
Trusted by marine professionals

Trusted by shipowners, operators and contractors

With decades of experience and patented technology, MontiPower supports shipowners, operators, and contractors working to the highest corrosion protection standards. Our solutions fit cleanly into existing marine coating systems and inspection regimes, supporting durability, compliance, and long-term asset integrity.