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Surface Preparation Tool

Bristle Blaster® Ultimate Cordless

The new cordless technology for the Bristle Blaster ® including the Safety switch. This makes it easier to work in areas that are difficult to access,

  • Cordless freedom with integrated safety switch
  • Reaches confined and hard-to-access areas
  • Anti-vibration handle and reinforced fronthead
  • Comparable to ISO 8501-1 Sa 2½ & Sa3
Pricing on request Tailored to your project, volume and region, via your local distributor.
Bristle Blaster® Ultimate Cordless
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Stocked and serviced by partners in 65+ countries. Find your local distributor.

The technology

Simultaneous removal & profiling

Overview

The new cordless technology for the Bristle Blaster ® including the Safety switch. This makes it easier to work in areas that are difficult to access, for instance at great heights. BRISTLE BLASTER ® ULTIMATE CORDLESS The new cordless technology for the Bristle Blaster ® including the safety switch. It includes the anti-vibrating handle and a new robust fronthead. Chargers are part of the Cordless Alliance System; you can combine machines, battery packs and chargers of different manufacturers without any problems Approx. 25 minutes surface preparation time for 8Ah/18V Adjustable accelerator bar to fit difficult to reach objects 2200 rpm for controlled, low-vibration surface preparation.

Specifications

Surface cleanliness Comparable to ISO 8501-1 Sa2 ½ & Sa3
Comparable grade SSPC-SP 10 / SP 5 · NACE No. 2 / No. 1
Anchor profile 65–85 µm Rz (up to 120 µm Rz)
Working speed ~1.1 m²/hr (API-5L-X42, rust grade B)
Loose abrasive None — grit-free
Substrate impact Cold-working, no heat
Drive Cordless · 18 V

FAQ

What results does the Bristle Blaster® Cordless Technology deliver?
The cordless Bristle Blaster ® Technology is capable of removing corrosion and coatings quickly and thoroughly. At the same time, the Bristle Blaster ® creates surface preparation grades comparable to ISO 8501-1 Sa2 ½ & Sa3 and roughness levels of up to 120 µm R z at aluminium Example: Roughness levels of 65–83 µm were achieved on a pipe made of API-5L-X42 steel with rust grade D.
What is the working time of the Bristle Blaster® Cordless?
The working time of the Bristle Blaster ® per m2, depends on the following factors: Hardness and quality of the base material Rust grades present (A, B, C, D) Coatings applied (type, thickness) Scale layer Adhesive residues Example: A working speed of 1.1 m² per hour was achieved on a pipe made of API-5L-X42 steel with rust grade D.

Downloads

Technical DatasheetPDF ↓Exploded DrawingPDF ↓Bristle Blaster® BrochurePDF ↓Leaflet Cordless ToolsPDF ↓Test SummaryPDF ↓Bristle Blaster® Article ListPDF ↓
Need help? Speak with a surface-prep specialist:
+31 85 048 8296Email usWhatsApp
The patented mechanism

Simultaneous removal & profiling, in one pass

STEP 01

Impact

Bristle tips strike the surface at kinetic energy comparable to abrasive grit-blast media.

STEP 02

Accelerator bar

The patented accelerator bar amplifies tip impact for maximum removal efficiency.

STEP 03

Retraction

Tips retract instantly, creating the anchor profile without smearing, burnishing or heat.

STEP 04

Coating-ready

A clean, profiled, grit-free substrate, comparable to ISO 8501-1 Sa 2½ & Sa3, 65–85 µm Rz (2.6–3.3 mil), ready to coat.

Bristle Blasting vs. grit blasting

Same result. None of the downsides.

Metric Bristle Blasting® Grit blasting
Surface cleanliness Comparable to ISO 8501-1 Sa 2½ & Sa3 ISO 8501-1 Sa 2½ & Sa3
Anchor profile 65–85 µm Rz (2.6–3.3 mil) Variable / high
Loose abrasive None High volume
Containment Minimal Mandatory
In-service / spot repair Yes Rarely
Substrate integrity Cold-working Grit embedment risk
Why teams choose it

The power of blasting. None of the fallout.

Grit-free

No loose abrasive, no media, minimal containment.

Comparable to ISO 8501-1 Sa 2½ & Sa3

A verified, coating-ready standard. SSPC-SP 10 / SP 5.

In-service & spot repair

Works live, at height and in confined spaces, no blast pot.

Cold-working

No heat, no smearing, no grit embedment in the substrate.

See the full technology
CAS: Cordless Alliance System

Works with this tool

Runs on the Cordless Alliance System: one 18 V battery platform shared across brands, so batteries and chargers you already own fit this tool. CAS product brochure 2025 (PDF) ↓

SB-600-BMC
SB-600-BMC

Bristle Blaster® Cordless set

with charger and 18V 5.5 Ah battery
All parts
SB-601-BMCBristle Blaster® Cordless set, bare (SB-601-BMC)
SB-601-BMC

Bristle Blaster® Cordless set, bare

no battery, no charger
All parts
BB-033Belt, steel (BB-033)
BB-033

Belt, steel

23 mm
All parts
BB-034Belt, steel (BB-034)
BB-034

Belt, steel

11 mm
All parts
BB-102Belt, stainless (BB-102)
BB-102

Belt, stainless

23 mm
All parts
BB-103Belt, stainless (BB-103)
BB-103

Belt, stainless

11 mm
All parts
ZU-600Battery LiHD 18V, 5.5 Ah (ZU-600)
ZU-600

Battery LiHD 18V, 5.5 Ah

CAS system
All parts
ZU-602Battery LiHD 18V, 8.0 Ah (ZU-602)
ZU-602

Battery LiHD 18V, 8.0 Ah

CAS system
All parts
ZU-601Battery Fast Charger (ZU-601)
ZU-601

Battery Fast Charger

CAS system
All parts
Documentation

Datasheets & manuals

Bristle Blaster® Ebook PDF ↓ Bristle Blaster® Powertools Ebook PDF ↓ Instruction manual · Electric PDF ↓ Instruction manual · Pneumatic PDF ↓ Belt Selector preparation guide PDF ↓ Surface Preparation for Coatings & Sealants Guide PDF ↓ NACE paper: Bristle Blasting Fundamentals PDF ↓ NACE paper: vs. Conventional Tools PDF ↓
Runs on CAS: one battery across your whole MontiPower cordless kit. The same 18 V CAS pack powers your Bristle Blaster®, MBX® and Vinyl Zapper®, and fits 450+ tools from 45+ professional brands. No proprietary lock-in.
Batteries

Not sure which belt or accelerator bar you need?

Answer a few questions about the job and the Belt Selector recommends the right configuration.

Find your belt →
From the field

Recent case studies

Specified by name: the Bristle Blaster® in the CCGS Limnos drydock specificationCase Study

Specified by name: the Bristle Blaster® in the CCGS Limnos drydock specification

The Canadian Coast Guard’s 2023 CCGS Limnos drydock specification names the “Bristle Blaster” as the required method for compartments and...

Read the case study →
Deutsche Bahn field test: faster bonded-joint corrosion repair with MONTI surface preparationBonding

Deutsche Bahn field test: faster bonded-joint corrosion repair with MONTI surface preparation

A November 2011 Deutsche Bahn field test on an ICE 3 trainset used MONTI bristle tools to prepare bonded-joint surfaces,...

Read the case study →
Shell SDA project: grit-free weld-seam preparation with the Bristle Blaster®Bristle Blaster

Shell SDA project: grit-free weld-seam preparation with the Bristle Blaster®

On Shell’s SDA project at the Pernis refinery, 10 Bristle Blaster® Pneumatic tools prepared 2,000 weld seams to Sa 2½...

Read the case study →
See it in action

Bristle Blaster® Ultimate Cordless on the job

Bristle Blaster® Ultimate Cordless – Demonstration
Demonstration
Bristle Blaster® Ultimate Cordless – Treating corroded pinholes
Treating corroded pinholes
Bristle Blaster® Ultimate Cordless – Rust removal on a pipe
Rust removal on a pipe
Bristle Blaster® Ultimate Cordless – Working at height, cordless
Working at height, cordless
All videos
Keep reading
Surface Prep

Dustless Blasting with the Bristle Blaster®

Dustless Blasting Nowadays, dustless blasting is considered the solution to one of the biggest problems caused by traditional...

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Bristle Blaster Ultimate cordless

Bristle Blaster® Ultimate Cordless: SSPC-SP10 Surface Prep Without Grit, Without a Cord

For pipeline field joint coating, bridge and infrastructure spot repair, offshore structural maintenance in non-ATEX-classified zones, and any...

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Bristle Blaster Ultimate cordless

MontiPower Ultimate Cordless Tools: Built on CAS Battery Technology

For maintenance operations in energy, offshore, marine, and heavy industry where multiple surface preparation tasks are performed in...

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Next step

Put it to work on your next job.

Pricing on request, tailored to your project and region via your local distributor. Send the job in. A specialist replies, usually within one business day.

We care · Closing Cycles

Control the surface. Close the cycle.

A controlled system isn't only cleaner output, it's a closed loop. Grit-free means no loose abrasive, no spent media and no secondary contamination, with repairable tools, returnable belts and recyclable materials. People, planet and power, engineered in.

0
abrasive media used
100%
belts returnable for credit
Repair
tools refurbished, not scrapped
ISO 9001
quality & lifecycle managed
People · SDG 8
Safer by design

No high-pressure media, lower dust, noise and vibration, fair, safe, healthy work across the chain.

Planet · SDG 12 / 13
Circular & low-waste

Monti League returns used belts for credit; tools are repaired and refurbished; materials are recyclable.

Power · SDG 9
Prevention, not cure

Correct preparation makes coatings last, less rework, lower lifecycle impact. ISO 9001 quality.

See how we close cycles →
Ready when you are

Get a quote for the
Bristle Blaster® Ultimate Cordless.

Tell us your application and substrate. A specialist will recommend the right configuration and connect you with your local MontiPower® partner.

Request a quote → See the full range