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Surface Preparation Tool

Bristle Blaster® Pneumatic

ATEX-approved incl. Dustcontrol Removes corrosion and generates an anchor profile by using a specially designed rotary bristle tool

  • ATEX-evaluated: zone 1 gas and zone 21 dust
  • Fully pneumatic, no electrical parts
  • For oil, gas, refinery and petrochemical work
  • Blast-comparable cleanliness and anchoring surface profile — without loose abrasives
Pricing on request Tailored to your project, volume and region, via your local distributor.
Bristle Blaster® Pneumatic
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Stocked and serviced by partners in 65+ countries. Find your local distributor.

The technology

Simultaneous removal & profiling

Overview

Bristle Blasting technology simultaneously removes corrosion and generates anchor profile . The bristle tips are designed to strike the corroded surface with kinetic energy that is comparable to standard processes that use grit blast media. Immediately after the bristle tips strike the surface, they retract (“rebound”) from the surface, which results in both corrosion removal and micro-indentation that exposes fresh surface. Consequently, surfaces that have been treated by Bristle Blasting have a texture and visual cleanliness that mimics those obtained by traditional grit blasting processes. Removes corrosion, coatings, mill scale and other

Specifications

Surface cleanliness Comparable to ISO 8501-1 Sa2 ½ & Sa3
Comparable grade SSPC-SP 10 / SP 5 · NACE No. 2 / No. 1
Anchor profile 65–85 µm Rz (up to 120 µm Rz)
Working speed ~1.1 m²/hr (API-5L-X42, rust grade B)
Loose abrasive None — grit-free
Substrate impact Cold-working, no heat
Drive Pneumatic · ATEX, incl. Dust Control

FAQ

What results does the Bristle Blaster® Technology deliver?
The patented Bristle Blaster ® Technology is capable of removing corrosion and coatings quickly and thoroughly. At the same time, the Bristle Blaster ® creates surface preparation grades comparable to ISO 8501-1 Sa2 ½ & Sa3 and roughness levels of up to 120 µm R z . Example: Roughness levels of 65–83 µm were achieved on a pipe made of API-5L-X42 steel with rust grade D.
What is the working speed of the Bristle Blaster®?
The working speed of the Bristle Blaster ® depends on the following factors: Hardness and quality of the base material Rust grades present (A, B, C, D) Coatings applied (type, thickness) Scale layer Adhesive residues Example: A working speed of 1.1 m² per hour was achieved on a pipe made of API-5L-X42 steel with rust grade B.
How long is the service life of a Bristle Blaster® Belt, an Accelerator Bar and an Adaptor System?
The average service life of a Bristle Blaster® Belt is approximately one hour which is about 1 – 1.5 m 2 of the surface. Light flashrusted surfaces can be treated at a rate of 1.1 m 2 per hour. On some applications e.g. surface preparation on plain weld seams, not coated, construction steel etc. even lifetime of Bristle Blaster ® Belts up to 3 m 2 has been experienced. We rough…
What applications are Bristle Blaster® Belts made of stainless steel used for?
Bristle Blaster ® Belts made of stainless steel are used exclusively to prepare nonferrous metals, such as aluminum and stainless steel . Together with the matching Accelerator Bars made of stainless steel, they prevent the surface being prepared from becoming contaminated and the contact corrosion this would lead to.
Can I also use Bristle Blaster® Belts on other drive units?
No! Bristle Blaster ® Belts can only be used on MONTI’s Bristle Blaster ® Pneumatic and Electric drive units. These drive units are equipped with an Accelerator Bar that increases the kinetic energy of the bristles many times over. What’s more, they are specially matched in respect of speed and torque for use with Bristle Blaster ® Belts. Bristle Blaster ® Belts only produce th…
Why is the compressed-air supply so important to the functionality of Bristle Blaster® Technology?
The Air Pressure Regulators supplied with the set regulate the optimum operating pressure and therefore the rotational speed of the Bristle Blaster ® . If this speed is too fast, the individual bristle tips cannot strike the base material properly: All they do is scrape across the surface and they fail to generate the necessary surface roughness. The Air Pressure Regulators inc…
What servicing work does the Bristle Blaster® need?
Pneumatic The compressed-air motor of the Bristle Blaster ® Pneumatic must be lubricated every time before it is used. All you have to do is put a few drops of low-viscosity oil into the compressed-air connection. Proper lubrication ensures that the tool enjoys a longer service life and is a precondition for warranty claims. Electric This tool should only be serviced by special…
Why has my Bristle Blaster® band torn?
If a Bristle Blaster ® Belt tears at the seam, it has probably be used together with a worn adapter system. As time passes, this forms a sharp edge at the webs that connect the two shells. These sharp metal edges can cut the seam and destroy the belt. Consequently, an adapter system should be replaced after approximately 50 operating hours.

Downloads

Technical DataPDF ↓Technical Data (NTP)PDF ↓Instruction manualPDF ↓Exploded DrawingPDF ↓Bristle Blaster® BrochurePDF ↓Bristle Blaster® Article ListPDF ↓
Need help? Speak with a surface-prep specialist:
+31 85 048 8296Email usWhatsApp
The patented mechanism

Simultaneous removal & profiling, in one pass

STEP 01

Impact

Bristle tips strike the surface at kinetic energy comparable to abrasive grit-blast media.

STEP 02

Accelerator bar

The patented accelerator bar amplifies tip impact for maximum removal efficiency.

STEP 03

Retraction

Tips retract instantly, creating the anchor profile without smearing, burnishing or heat.

STEP 04

Coating-ready

A clean, profiled, grit-free substrate, comparable to abrasive blasting, 65–85 µm Rz (2.6–3.3 mil), ready to coat.

Bristle Blasting vs. grit blasting

Same result. None of the downsides.

Metric Bristle Blasting® Grit blasting
Surface cleanliness Blast-comparable cleanliness and anchoring surface profile — without loose abrasives ISO 8501-1 Sa 2½ & Sa3
Anchor profile 65–85 µm Rz (2.6–3.3 mil) Variable / high
Loose abrasive None High volume
Containment Minimal Mandatory
In-service / spot repair Yes Rarely
Substrate integrity Cold-working Grit embedment risk
Why teams choose it

The power of blasting. None of the fallout.

Grit-free

No loose abrasive, no media, minimal containment.

Blast-comparable cleanliness and anchoring surface profile — without loose abrasives

A verified, coating-ready standard. SSPC-SP 10 / SP 5.

In-service & spot repair

Works live, at height and in confined spaces, no blast pot.

Cold-working

No heat, no smearing, no grit embedment in the substrate.

See the full technology
Belts, wheels & kits

Works with this tool

SP-647-BMCBristle Blaster® Pneumatic set (SP-647-BMC)
SP-647-BMC

Bristle Blaster® Pneumatic set

complete kit in case
All parts
BB-033Belt, steel (BB-033)
BB-033

Belt, steel

23 mm
All parts
BB-034Belt, steel (BB-034)
BB-034

Belt, steel

11 mm
All parts
BB-102Belt, stainless (BB-102)
BB-102

Belt, stainless

23 mm
All parts
BB-103Belt, stainless (BB-103)
BB-103

Belt, stainless

11 mm
All parts
Documentation

Datasheets & manuals

Pneumatic item list PDF ↓ Bristle Blaster® Ebook PDF ↓ Bristle Blaster® Powertools Ebook PDF ↓ Instruction manual · Electric PDF ↓ Instruction manual · Pneumatic PDF ↓ Belt Selector preparation guide PDF ↓ Surface Preparation for Coatings & Sealants Guide PDF ↓ NACE paper: Bristle Blasting Fundamentals PDF ↓ NACE paper: vs. Conventional Tools PDF ↓

Not sure which belt or accelerator bar you need?

Answer a few questions about the job and the Belt Selector recommends the right configuration.

Find your belt →
From the field

Recent case studies

Shipyard Working Decks in Japan: From Chipping Hammers to Disc and Bristle Blaster®Bristle Blaster

Shipyard Working Decks in Japan: From Chipping Hammers to Disc and Bristle Blaster®

A Japanese shipyard now uses a pneumatic Bristle Blaster® Ultimate with a tungsten-carbide-tipped disc to remove thick coating and rust...

Read the case study →
Cordless Surface Preparation for a Tower Repainting Project in NagoyaBristle Blaster

Cordless Surface Preparation for a Tower Repainting Project in Nagoya

For a year-long repainting project on a radio tower in Nagoya, a Japanese contractor chose the Bristle Blaster® Ultimate Cordless...

Read the case study →
One Drive Unit, Two Stages: Validating Dust-Extracted Disc and Bristle Blaster® Preparation in JapanBristle Blaster

One Drive Unit, Two Stages: Validating Dust-Extracted Disc and Bristle Blaster® Preparation in Japan

MontiPower Japan is validating a two-stage surface preparation method that runs on one Bristle Blaster® Ultimate drive unit: a tungsten-carbide-tipped...

Read the case study →
See it in action

Bristle Blaster® Pneumatic on the job

Bristle Blaster® Pneumatic – Demonstration
Demonstration
Bristle Blaster® Pneumatic – Treating corroded pinholes
Treating corroded pinholes
Bristle Blaster® Pneumatic – Rust removal on a pipe
Rust removal on a pipe
Bristle Blaster® Pneumatic – Working at height, cordless
Working at height, cordless
All videos
Keep reading
Aluminum

Bristle Blaster® on Aluminum: Coating Removal on a Halliburton Spare Part

MontiPower Brasil removed the old coating from an aluminum spare part at Halliburton and prepared the surface for...

Read →
Brazil

Tercoo® and Bristle Blaster® on Petrobras FPSO P-74: Offshore Performance Tests

In performance tests on board Petrobras’ FPSO P-74, with Estrutural and Actemium, the MontiPower Tercoo® removed existing epoxy...

Read →
Bristle Blaster

Water-Driven Underwater Surface Preparation: Bristle Blaster® Subsea in Japan

MontiPower Japan carried out the first field test in Japan of a water-driven underwater surface preparation system, for...

Read →
Next step

Put it to work on your next job.

Pricing on request, tailored to your project and region via your local distributor. Send the job in. A specialist replies, usually within one business day.

We care · Closing Cycles

Control the surface. Close the cycle.

A controlled system isn't only cleaner output, it's a closed loop. Grit-free means no loose abrasive, no spent media and no secondary contamination, with repairable tools, returnable belts and recyclable materials. People, planet and power, engineered in.

0
abrasive media used
100%
belts returnable for credit
Repair
tools refurbished, not scrapped
ISO 9001
certified factory, Hennef
People · SDG 8
Safer by design

No high-pressure media, lower dust, noise and vibration, fair, safe, healthy work across the chain.

Planet · SDG 12 / 13
Circular & low-waste

Monti League returns used belts for credit; tools are repaired and refurbished; materials are recyclable.

Power · SDG 9
Prevention, not cure

Correct preparation makes coatings last, less rework, lower lifecycle impact. Our factory in Hennef is ISO 9001 certified.

See how we close cycles →
Ready when you are

Get a quote for the
Bristle Blaster® Pneumatic.

Tell us your application and substrate. A specialist will recommend the right configuration and connect you with your local MontiPower® partner.

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