Home/The System
More than a tool

The complete system for getting the surface right.

A tool covers one step and leaves you to join up the rest. MontiPower® gives you a complete, accountable method, from heavy removal through to a verified, coating-ready result, and the support to keep it running. Four steps. One system. One partner responsible for the whole outcome.

Why a system beats a tool

The whole problem, solved by one partner

A tool solves one step and leaves you to integrate the rest. A system takes responsibility for the outcome, and that's worth more than any single feature.

One method, fewer variables

Steps designed to work together. Tercoo® extends belt life, the profile suits the coating, the result is verifiable. Less guesswork, fewer failures.

Accountable to the outcome

We don't hand off responsibility at the point of sale. From removal to verified profile, one partner stands behind the coating-ready result.

Built for the field

The whole method runs without a blast yard, in-service, confined spaces, at height. Where traditional systems can't go, ours can.

Grit-free, by design. No loose abrasive, no spent media, no secondary contamination, safer for the people doing the work, and better for the environment around it. Closing Cycles →

By the numbers

75–80%

of premature coating failures are caused, in whole or in part, by deficient surface preparation or application.1

1 Industry estimate, protective-coatings inspection literature. MontiPower's Controlled Preparation System is built to remove that variable. See the field measurement guide and corrosion-control framework.

The MontiPower® Method

Strip it back

Each step solves part of the surface-preparation problem, and each hands off cleanly to the next. The Bristle Blaster® you may know us for is step two of four.

Strip it back · Tercoo®
01 · Remove
No heat
Strip it back · Tercoo®
Heavy coatings, tar, epoxy and thick rust come off first, without heat, using the same drive unit as the next step. Doing the punishing work here protects belt life downstream.
Tercoo® →
Clean & create the anchor profile · Bristle Blaster®
02 · Profile
65–85 µm Rz (2.6–3.3 mil)
Clean & create the anchor profile · Bristle Blaster®
One cold-working pass removes corrosion and generates the profile, comparable to abrasive blasting, 65–85 µm Rz (2.6–3.3 mil), with no loose grit and no blast containment. The grit-free heart of the method.
Bristle Blaster® →
Confirm it meets spec · M-TESTCO®
03 · Verify
Data-backed
Confirm it meets spec · M-TESTCO®
Surface cleanliness and profile are measured and documented with professional inspection equipment. In high-risk work, assumptions are not enough. Data confirms performance before the coating goes on.
M-TESTCO® →
Keep the system running
04 · Maintain
3-year warranty
Keep the system running
Register the tool for a 3-year warranty, reorder genuine belts in one tap, and train your crew through the Surface Insights by MontiPower Academy. The relationship that keeps results consistent, job after job.
Parts & portal →
The method

Impact-based surface preparation

Bristle Blasting is an impact-based surface preparation process — not conventional rotary wire brushing.

Specification note

Bristle Blasting shall be performed using an impact-based bristle blasting tool that removes corrosion, scale and existing coatings while simultaneously generating a clean, textured steel surface with an anchor profile. The surface shall not be polished or burnished. Conventional rotary wire brushing, or any other action that primarily rubs, smears or polishes the substrate, shall not be considered equivalent to Bristle Blasting.

Made for the difficult surface: Rust Grade D

The difference becomes particularly important on ISO 8501-1 Rust Grade D steel, where the mill scale has rusted away and general pitting is visible to the naked eye. Flat abrasive tools primarily act on the highest points of the surface. Deep corrosion pits can therefore remain difficult to access and may retain corrosion products even when the surrounding steel appears clean.

The dynamically impacting bristle tips of the Bristle Blaster® individually strike and retract from the irregular steel surface. This allows the process to work across irregular and pitted substrates while simultaneously creating a fresh surface texture and anchor profile.

Clean the peaks. Reach the pits. Create the profile.

That combination makes Bristle Blasting particularly suited to maintenance and rehabilitation of aged, corroded and pitted steel where abrasive blasting is impractical or undesirable.

One operation. Three functions.

Remove

Corrosion, scale and existing coatings

Clean

Irregular and pitted steel surfaces

Profile

Generate a textured anchoring surface for the subsequent coating

Bristle Blasting® = Impact. Clean. Profile.

Documented, not claimed

Proven on the coatings and substrates that matter

Every removal below has been documented and verified by 3D surface scan, on panels from leading heavy-duty coating manufacturers including Carboline, PPG and AkzoNobel. One method, across steel, stainless, aluminum, wood, concrete and composite.

3D-scan verified · Keyence profilometry Rz profile measured to a continuous peak-and-valley pattern No flat areas between peaks and valleys
Coatings & systems removedverified strip to substrate
Rust grade A, B & CMill scale & corrosion removal
Inorganic zinc primerIncl. high-temperature variants
Organic zinc coatingClean strip to substrate
NORSOK M-501 systemThree-layer offshore system
Epoxy phenolicHeavy-duty tank lining
Epoxy siloxaneTopcoat removal
Silicone acrylicsCoating removal
Zinc with silicone topcoatsMulti-layer strip
Thermal spray aluminumTSA surface prep
3-layer PE / PPEdge feathering
Painted surfacesFoil & coating strip
Substrates preparedcleaned, profiled, coating-ready
Hot-dipped galvanized steelProfiling without flats
Stainless steel (SS304)Substrate preparation
WoodCleaning & roughening
ConcreteStain & laitance removal
Composite & gelcoatRoughening for bonding
The tool behind the results
75 µm
3 mil (~75 µm) · with accelerator bar
Anchor profile, on demand
~25 µm (1 mil) without the accelerator bar, profile is belt- and bar-selectable.
2,500 rpm
low speed · low vibration
Cold-working, no heat
No burnishing, polishing or smearing, the substrate is never overheated.
43–11 mm
belt widths · incl. half-11 mm
A belt for every geometry
Carbon and stainless steel, straight or bent-knee, for flats, edges and weld seams.
1.1 kg
from · portable
Goes where blasting can’t
Lightweight, recyclable belts, minimal set-up, no enclosure, recovery or breathing apparatus.

Cleanliness comparable to abrasive blasting (11 mm BB belt, Rustgrade D) and AMPP SSPC-SP 10 / SP 5 (NACE No. 2 / No. 1). Results vary with steel grade, rust grade, belt and technique.

Preparation for life.
For spot repair and maintenance per m².

The opportunity to ‘do it right, do it once’ with ease.
Watch

The World of MontiPower®

One accountable system, from bare problem to coating-ready and proven. See it in motion.

The World of MontiPower®
The World of MontiPower®
Rule of thumb

60% of a coating's success is decided before the first coat goes on.

Surface preparation to a standard comparable to abrasive blasting / SSPC-SP10 is the single biggest driver of adhesion and lifetime, more than the coating itself.
Get the surface right

One system.
From bare problem to proven.

Tell us your substrate, standard and environment, a specialist will map the right method for your job and connect you with your local partner.