Robotica & automatisering
As assets get larger and safety demands grow, surface preparation must evolve beyond manual methods. Automation delivers consistent, repeatable, documentable prep, improving safety and scaling work efficiently.
Consistent. Veilig. Inspecteerbaar. Schaalbaar.
Handmatige voorbereiding hangt af van de vaardigheid van de bediener. Automatisering maakt resultaten herhaalbaar en documenteerbaar, ter ondersteuning van kwaliteitscontrole, traceerbaarheid en naleving.
Repeatability
Uniform surface quality, consistent across every operator and shift.
Safety
Reduced HSE exposure in hazardous and high-risk environments.
Inspection
Documentable, inspectable processes for compliance and traceability.
Scale
Efficient coverage of large or repetitive surfaces.
Grit-free, by design. No loose abrasive, no spent media, no secondary contamination, safer for the people doing the work, and better for the environment around it. Closing Cycles →
Uitgelichte oplossingHoogte & bovenhands, zonder steiger.
Drone-geïntegreerde systemen maken oppervlaktevoorbereiding op afstand mogelijk op windturbines, scheepsrompen en opslagtanks, zonder steiger of touwtoegang.
- Risicoloze hoogtewerkzaamheden, geen steiger, geen touwtoegang
- Snelle inzet & mobiliteit over grote structuren
- Geïntegreerde visuele inspectie in het platform
- Nauwkeurig bristle blasting op hoogte, het strahlmiddelvrije principe, in de lucht
Benoemde systemen, gebouwd op gevalideerde principes
De roboticalijn van MontiPower®, onder de merken Prepper® en Aeroblaster®, is gebouwd rond dezelfde principes van gecontroleerde interactie als de handmatige systemen.
Prepper® Q4Prepper® Q4 (Quattro)
Semi-automatic, water-driven production machine. Speed, pressure, oscillation and rotation are adjustable for removal and roughness imprint. For decks, walls, H-beams and round surfaces such as pipelines. Dust suction control available.
Meer informatie →
Prepper® Q10Prepper® Q10 · Crawling
The Cleantech Prepper® Q10 for crawling operations: programmable, automated preparation with a constant roughness profile, no dust, no loose media. Up to 4x faster than conventional blasting, 1 m² cleaned in 127 seconds, 5 million strikes per minute. Available on request, project-specific.
Meer informatie →
Prepper® Q10Prepper® Q10 · Clamped
The Cleantech Prepper® Q10 for clamped operations treats considerably wider surfaces with one machine: programmable roughness with regular peak height and density, an adjustable accelerator bar, and built-in dust collection. Can also be integrated into factory-applied coating processes. Available on request, project-specific.
Meer informatie →Wall Crawlers & Walk-Behind Units
MontiPower® surface preparation is also available on magnetic wall crawlers and walk-behind platforms: purpose-built for large flat plate, decks and floors.Get in touch →
Programmable, automated
surface preparation.
- Oscillating brushes deliver uniform surface coverage, without flat spots between peak and valley
- Laser and sensor monitoring with automatic in-process adjustment
- Interchangeable wire brush belts, matched to the job
- Programmable via smart device, repeatable settings every time
- Faster than conventional abrasive blasting for welds and spot repairs
- Built-in dust collection, no loose media to contain
- Low energy consumption, scalable to wider units for higher output
- Recyclable brushes through the MontiPower® Loyalty Program
- Available to rent as well as buy
How Prepper® robotics compares
Automated surface preparation technology for demanding onshore and offshore services.
| Criterium | Prepper® robotics | Sandblasting | Manual handtool |
|---|---|---|---|
| Mode of operation | Automated | Manual | Manual |
| Cleaning impact | High | High | Low |
| Cleaning speed | High | Fast | Slow |
| Consumables & waste | Low | High | High |
| Reliability / anchor profile precision | High | High | Medium |
| EHS (dust-free) | Yes | No | No |
| Cost to operate | Low | Medium | Medium |
| Power requirements | Low | High | Low |
| Equipment footprint | Small | Large | Small |
| PPE / HSE impact | Low | High | High |
Automation extends, it doesn't replace.
Automation does not replace the Bristle Blaster® or MBX®. It extends the same validated, coating-compatible preparation into applications where scale, risk or quality demand repeatability, with people out of the hazardous zone, and results that pass the same inspection. Manual where it fits, automated where it scales.
Waarom teams voor geautomatiseerde voorbereiding kiezen
Consistente oppervlaktekwaliteit
Dezelfde standaard bij elke bediener en ploeg.
Minder HSE-blootstelling
In gevaarlijke omgevingen.
Hogere productiviteit
Meer dekking, sneller.
Schaalbare oplossingen
Voor grote of repetitieve oppervlakken, met resultaten die dezelfde inspectie doorstaan.
What's coming next
Robotic systems
Fully autonomous surface preparation units.
Remote controlled units
Precision control from safe distances.
Inspection & monitoring
Real-time data for lifecycle performance.
Two worlds
come together.
Laten we over automatisering praten.
Gebouwd op bewezen principes.
Tell us your asset, environment and volume, a specialist will recommend the right automated or robotic approach.