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Surface Preparation Tool

Bristle Blaster® Ultimate Electric Double

Bristle Blaster® — controlled, grit-free surface preparation.

  • Ongeveer 3 m² per uur op vlakke oppervlakken
  • Dubbele banden voor grotere vlakken
  • Straalvergelijkbare reinheid en verankeringsprofiel — zonder losse straalmiddelen
  • Straalmiddelvrij en koud. Geen hitte
Prijs op aanvraag Afgestemd op je project, volume en regio, via je lokale distributeur.
Bristle Blaster® Ultimate Electric Double
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De technologie

Gelijktijdig verwijderen & profileren

Overview

Bristle Blasting technology simultaneously removes corrosion and generates anchor profile . The bristle tips are designed to strike the corroded surface with kinetic energy that is comparable to standard processes that use grit blast media. Immediately after the bristle tips strike the surface, they retract (“rebound”) from the surface, which results in both corrosion removal and micro-indentation that exposes fresh surface . Consequently, surfaces that have been treated by the Bristle Blaster ® have a texture and visual cleanliness that mimics those obtained by traditional grit blasting processes. Removes corrosion, coatings, mill scale and old paint in a single pass, leaving a clean, profiled, coating-ready surface.

Specifications

Surface cleanliness Comparable to ISO 8501-1 Sa2 ½ & Sa3
Comparable grade SSPC-SP 10 / SP 5 · NACE No. 2 / No. 1
Anchor profile 65–85 µm Rz (up to 120 µm Rz)
Working speed ~1.1 m²/hr (API-5L-X42, rust grade B)
Loose abrasive None — grit-free
Substrate impact Cold-working, no heat
Drive Electric · double belt

FAQ

What results does the Bristle Blaster® Technology deliver?
The patented Bristle Blaster ® Technology is capable of removing corrosion and coatings quickly and thoroughly. At the same time, the Bristle Blaster ® creates surface preparation grades comparable to ISO 8501-1 Sa2 ½ & Sa3 and roughness levels of up to 120 µm R z . Example: Roughness levels of 65–83 µm were achieved on a pipe made of API-5L-X42 steel with rust grade D.
What is the working speed of the Bristle Blaster®?
The working speed of the Bristle Blaster ® depends on the following factors: Hardness and quality of the base material Rust grades present (A, B, C, D) Coatings applied (type, thickness) Scale layer Adhesive residues Example: A working speed of 1.1 m² per hour was achieved on a pipe made of API-5L-X42 steel with rust grade D. Example: A working speed of 1.1 m² per hour was achi…
How long is the service life of a Bristle Blaster® Belt, an Accelerator Bar and an Adaptor System?
The average service life of a Bristle Blaster® Belt is approximately one hour which is about 1 – 1.5 m 2 of the surface. Light flashrusted surfaces can be treated at a rate of 1.1 m 2 per hour. On some applications e.g. surface preparation on plain weld seams, not coated, construction steel etc. even lifetime of Bristle Blaster ® Belts up to 3 m 2 has been experienced. We rough…
What applications are Bristle Blaster® Belts made of stainless steel used for?
Bristle Blaster ® Belts made of stainless steel are used exclusively to prepare nonferrous metals, such as aluminum and stainless steel . Together with the matching Accelerator Bars made of stainless steel, they prevent the surface being prepared from becoming contaminated and the contact corrosion this would lead to.
Can I also use Bristle Blaster® Belts on other drive units?
No! Bristle Blaster ® Belts can only be used on MONTI’s Bristle Blaster ® Pneumatic and Electric drive units. These drive units are equipped with an Accelerator Bar that increases the kinetic energy of the bristles many times over. What’s more, they are specially matched in respect of speed and torque for use with Bristle Blaster ® Belts. Bristle Blaster ® Belts only produce th…
Why is the compressed-air supply so important to the functionality of Bristle Blaster® Technology?
The Air Pressure Regulators supplied with the set regulate the optimum operating pressure and therefore the rotational speed of the Bristle Blaster ® . If this speed is too fast, the individual bristle tips cannot strike the base material properly: All they do is scrape across the surface and they fail to generate the necessary surface roughness. The Air Pressure Regulators inc…
What servicing work does the Bristle Blaster® need?
Pneumatic The compressed-air motor of the Bristle Blaster ® Pneumatic must be lubricated every time before it is used. All you have to do is put a few drops of low-viscosity oil into the compressed-air connection. Proper lubrication ensures that the tool enjoys a longer service life and is a precondition for warranty claims. Electric This tool should only be serviced by special…
Why has my Bristle Blaster® band torn?
If a Bristle Blaster ® Belt tears at the seam, it has probably be used together with a worn adapter system. As time passes, this forms a sharp edge at the webs that connect the two shells. These sharp metal edges can cut the seam and destroy the belt. Consequently, an adapter system should be replaced after approximately 50 operating hours.

Downloads

Technical DatasheetPDF ↓Instruction ManualPDF ↓Exploded DrawingPDF ↓Bristle Blaster® BrochurePDF ↓Bristle Blaster® Info BrochurePDF ↓Bristle Blaster® Article ListPDF ↓
Hulp nodig? Praat met een oppervlaktevoorbereidingsspecialist:
+31 85 048 8296Mail onsWhatsApp
Het gepatenteerde mechanisme

Gelijktijdig verwijderen & profileren, in één keer

STAP 01

Impact

De borsteltips raken het oppervlak met een kinetische energie vergelijkbaar met abrasief straalmiddel.

STAP 02

Acceleratorstaaf

De gepatenteerde acceleratorstaaf versterkt de tipimpact voor maximale verwijderingsefficiëntie.

STAP 03

Terugtrekking

De tips trekken zich direct terug en creëren het ankerprofiel zonder uitsmeren, gladwrijven of hitte.

STAP 04

Coating-klaar

Een schone, geprofileerde, straalmiddelvrije ondergrond, vergelijkbaar met stralen, 65–85 µm Rz (2,6–3,3 mil), klaar om te coaten.

Bristle Blasting vs gritstralen

Hetzelfde resultaat. Zonder de nadelen.

Criterium Bristle Blasting® Gritstralen
Surface cleanliness Blast-comparable cleanliness and anchoring surface profile — without loose abrasives ISO 8501-1 Sa 2½ & Sa3
Anchor profile 65–85 µm Rz (2.6–3.3 mil) Variable / high
Loose abrasive None High volume
Containment Minimal Mandatory
In-service / spot repair Yes Rarely
Substrate integrity Cold-working Grit embedment risk
Waarom teams ervoor kiezen

De kracht van stralen. Zonder de gevolgen.

Straalmiddelvrij

Geen los abrasief, geen media, minimale afscherming.

Straalvergelijkbare reinheid en verankeringsprofiel — zonder losse straalmiddelen

Een geverifieerde, coating-klare norm. SSPC-SP 10 / SP 5.

In bedrijf & spot-reparatie

Werkt live, op hoogte en in besloten ruimten, geen straalketel.

Koud bewerken

Geen hitte, geen uitsmeren, geen abrasief in de ondergrond.

Bekijk de volledige technologie
Banden, wielen & kits

Werkt met dit gereedschap

SE-1000-BMCBristle Blaster® Double Electric set (SE-1000-BMC)
SE-1000-BMC

Bristle Blaster® Double Electric set

240 V (SE-1100-BMC: 120 V)
Alle onderdelen
BB-033Belt, steel (BB-033)
BB-033

Belt, steel

23 mm
Alle onderdelen
BB-034Belt, steel (BB-034)
BB-034

Belt, steel

11 mm
Alle onderdelen
BB-102Belt, stainless (BB-102)
BB-102

Belt, stainless

23 mm
Alle onderdelen
BB-103Belt, stainless (BB-103)
BB-103

Belt, stainless

11 mm
Alle onderdelen
Documentatie

Datasheets & handleidingen

Technical datasheet · Ultimate Electric Double PDF ↓ Ultimate Electric Double brochure PDF ↓ Exploded view & spare parts PDF ↓ Bristle Blaster® Ebook PDF ↓ Bristle Blaster® Powertools Ebook PDF ↓ Instruction manual · Electric PDF ↓ Instruction manual · Pneumatic PDF ↓ Belt Selector preparation guide PDF ↓ Surface Preparation for Coatings & Sealants Guide PDF ↓ NACE paper: Bristle Blasting Fundamentals PDF ↓ NACE paper: vs. Conventional Tools PDF ↓

Not sure which belt or accelerator bar you need?

Answer a few questions about the job and the Belt Selector recommends the right configuration.

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Uit het veld

Recente casestudy's

Specified by name: the Bristle Blaster® in the CCGS Limnos drydock specificationCase Study

Specified by name: the Bristle Blaster® in the CCGS Limnos drydock specification

The Canadian Coast Guard’s 2023 CCGS Limnos drydock specification names the “Bristle Blaster” as the required method for compartments and...

Lees de casestudy →
Deutsche Bahn field test: faster bonded-joint corrosion repair with MONTI surface preparationBonding

Deutsche Bahn field test: faster bonded-joint corrosion repair with MONTI surface preparation

A November 2011 Deutsche Bahn field test on an ICE 3 trainset used MONTI bristle tools to prepare bonded-joint surfaces,...

Lees de casestudy →
Shell SDA project: grit-free weld-seam preparation with the Bristle Blaster®Bristle Blaster

Shell SDA project: grit-free weld-seam preparation with the Bristle Blaster®

On Shell’s SDA project at the Pernis refinery, 10 Bristle Blaster® Pneumatic tools prepared 2,000 weld seams to Sa 2½...

Lees de casestudy →
Zie het in actie

Bristle Blaster® Ultimate Electric Double op de klus

Bristle Blaster® Ultimate Electric Double – Demonstration
Demonstration
Bristle Blaster® Ultimate Electric Double – Treating corroded pinholes
Treating corroded pinholes
Bristle Blaster® Ultimate Electric Double – Rust removal on a pipe
Rust removal on a pipe
Bristle Blaster® Ultimate Electric Double – Working at height, cordless
Working at height, cordless
Alle video's
Verder lezen
Surface Prep

Dustless Blasting with the Bristle Blaster®

Dustless Blasting Nowadays, dustless blasting is considered the solution to one of the biggest problems caused by traditional...

Lezen →
Bristle Blaster Ultimate cordless

Bristle Blaster® Ultimate Cordless: SSPC-SP10 Surface Prep Without Grit, Without a Cord

For pipeline field joint coating, bridge and infrastructure spot repair, offshore structural maintenance in non-ATEX-classified zones, and any...

Lezen →
Case Study

Specified by name: the Bristle Blaster® in the CCGS Limnos drydock specification

The Canadian Coast Guard’s 2023 CCGS Limnos drydock specification names the “Bristle Blaster” as the required method for...

Lezen →
Volgende stap

Zet het in op je volgende klus.

Prijs op aanvraag, afgestemd op je project en regio via je lokale distributeur. Stuur de klus in. Een specialist reageert, meestal binnen één werkdag.

Wij geven om · Kringlopen sluiten

Beheers het oppervlak. Sluit de kringloop.

Een gecontroleerd systeem levert niet alleen een schoner resultaat, het is een gesloten kringloop. Straalmiddelvrij betekent: geen los straalmiddel, geen verbruikt medium en geen secundaire verontreiniging, met repareerbare gereedschappen, retourneerbare banden en recyclebare materialen. Mens, milieu en vermogen, vanaf het ontwerp meegenomen.

0
straalmiddel gebruikt
100%
banden retourneerbaar voor tegoed
Reparatie
gereedschap gereviseerd, niet afgedankt
ISO 9001
kwaliteit & levenscyclus beheerd
Mensen · SDG 8
Veiliger door ontwerp

Geen hogedrukmedium, minder stof, geluid en trillingen; eerlijk, veilig en gezond werk in de hele keten.

Planeet · SDG 12 / 13
Circulair & afvalarm

Monti League neemt gebruikte banden retour voor tegoed; gereedschappen worden gerepareerd en gereviseerd; materialen zijn recyclebaar.

Vermogen · SDG 9
Voorkomen, niet genezen

Een correcte voorbereiding laat coatings langer meegaan, met minder herbewerking en lagere levenscyclusimpact. ISO 9001-kwaliteit.

Zie hoe wij kringlopen sluiten →
Klaar wanneer jij dat bent

Vraag een offerte aan voor de
Bristle Blaster® Ultimate Electric Double.

Geef je toepassing en ondergrond op. Een specialist adviseert de juiste configuratie en brengt je in contact met je lokale MontiPower®-partner.

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